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BD Diesel 1037135 Exhaust Brake 60PSI Remote Mount 4 Inch for Dodge 5.9L Cummins

Manufacturer

BD Diesel

<h3>BD Diesel Performance: Engineering Excellence Since 1972</h3> <p>BD Diesel Performance has been a driving force in diesel innovation for over five decades, establishing itself as one of the industry's most comprehensive manufacturers of performance-driven components. Originally founded in 1972 and gaining widespread recognition in 1989 with the introduction of the first exhaust brake for the diesel pickup truck market, this family-owned Canadian company has grown into a full-scale engineering and manufacturing powerhouse. Operating from a 65,000 square foot state-of-the-art facility in Abbotsford, British Columbia, BD Diesel designs, manufactures, and distributes an extensive range of products specifically engineered for diesel applications.</p> <p>What sets BD Diesel apart is their vertically integrated approach to diesel performance. Owing to its heritage as a diesel fuel systems specialist, they are a factory-certified Bosch, Stanadyne, Delphi and Zexel calibration and repair lab, bringing rare technical expertise to every product they develop. From cutting-edge <a href="/77-bd-diesel-turbocharger-5764">turbochargers</a> and precision-engineered <a href="/77-bd-diesel-exhaust-manifold-5860">exhaust manifolds</a> to heavy-duty transmission components and advanced electronic controls, BD Diesel offers solutions that address the entire diesel powertrain.</p> <h3>Superior Exhaust System Engineering</h3> <p>BD Diesel's reputation for exhaust system excellence is built on decades of research and real-world testing. Their <a href="/77-bd-diesel-exhaust-manifold-5860">exhaust manifolds</a> represent a quantum leap over factory components, crafted from high-silicon ductile iron to withstand extreme conditions, with features like fully divided pulse technology and precision slip joints that ensure optimal airflow and reduced thermal fatigue. Whether you're running a Cummins, Duramax, or Power Stroke engine, BD's manifolds are engineered to eliminate the cracking, warping, and bolt failures that plague stock components. Their <a href="/77-bd-diesel-exhaust-brake-14654">exhaust brakes</a> have been the gold standard since the company's earliest days, utilizing exclusive variable orifice technology to deliver consistent retarding power throughout the RPM range.</p> <h3>Transmission & Powertrain Solutions</h3> <p>Understanding that power means nothing if it can't reach the ground, BD Diesel specializes in <a href="/77-bd-diesel-automatic-transmission-control-module-7756">automatic transmission control modules</a> and complete transmission systems designed to handle extreme torque loads. BD specializes in Ford, Dodge and GM/Allison truck transmissions, application-specific valve bodies, and offers the toughest torque converters in the industry, with custom-designed stators, furnace-brazed fins, and stamp-forged covers. Their transmission electronics and valve body modifications address common wear issues while dramatically improving shift quality and durability under towing and high-performance conditions.</p> <h3>Forced Induction & Suspension Components</h3> <p>As an engineering test facility for industry leaders in the turbocharger world, BD leads the industry with its Dodge Ram and Chevy/GMC turbo systems. Their <a href="/77-bd-diesel-turbocharger-5764">turbocharger</a> offerings range from stock replacement units to complete twin-turbo kits engineered for maximum efficiency and reliability. Beyond the engine bay, BD also manufactures precision <a href="/77-bd-diesel-suspension-track-bar-7500">suspension track bars</a> and steering components that address the handling compromises common in lifted diesel trucks, ensuring improved stability and reduced steering wander.</p> <p>With a relentless commitment to research and development, BD Diesel continues to push the boundaries of what's possible in diesel performance. Every component leaving their facility represents the culmination of engineering expertise, real-world testing, and a deep understanding of what diesel enthusiasts demand from their vehicles.</p>

Part Number

1037135
07/20/2036 11:32 PM
Sale Price

$1,427.71

Estimated ship date Sunday, August 02

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Product Details

The BD Diesel 1037135 is a high-performance vacuum-actuated exhaust brake designed specifically for 1989-1998 Dodge trucks equipped with 5.9L Cummins engines without APPS (Accelerator Pedal Position Sensor). This remote mount system features a 4-inch design and operates at 60 PSI to deliver exceptional engine braking performance on steep grades and mountain roads.

Variable Orifice Technology:

BD Diesel's exclusive Variable Orifice Technology utilizes a solid, offset butterfly valve with a spring-loaded cylinder and precision pressure regulation to provide up to 150 retarding horsepower throughout the entire engine RPM range. Unlike competing designs that rely on drilled holes and only perform at high RPM, this system delivers consistent braking power exactly when you need it most.

Built for Durability:

The rugged cast-iron housing incorporates BD's proprietary alumibronze bushings, piston ring-seals, and a corrosion-resistant stainless steel butterfly shaft engineered to withstand the extreme heat and harsh conditions of the exhaust environment. All mounting hardware is manufactured from stainless steel to ensure long-lasting reliability.

Key Features:

  • 60 PSI vacuum actuation system with remote mount configuration
  • Delivers up to 150 retarding horsepower across full RPM range
  • Cast-iron housing with alumibronze bushings for extreme durability
  • Stainless steel butterfly valve and shaft resist corrosion
  • Piston ring-seals for reliable high-temperature performance
  • Spring-loaded cylinder with precision pressure regulation
  • Designed for non-APPS 5.9L Cummins applications

Installation Notes:

  • Approximate install time: 3 hours
  • 1989-1993 models require 4-inch exhaust system (Flo-Pro 847 or equivalent)
  • 1989-1993 trucks require separate throttle switch bracket (BD part 1300535)
  • 1989-1998 12-valve engines require exhaust valve spring kit (BD part 1030060)
  • 1996-1998 California spec engines with EGR require installation kit (BD part 1030030)
  • Exhaust back pressure test gauge kit (BD part 1030050) recommended for proper setup
  • Trucks with automatic transmissions should consider BD AutoLoc or lower stall converter for optimal performance

Warranty Coverage:

  • Parts: 24 months / 24,000 miles
  • Labor: 12 months / 12,000 miles

Emissions Compliance:

This product meets EPA reasonable basis requirements and is legal for sale and use within federal EPA jurisdiction (EMS:2). Not for sale on California-licensed vehicles.

Products specifications

WARNING CA Proposition 65 Message

WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov

WARNING CA Proposition 65

Yes

Placed order on Sunday and received shipment on Thursday. Haven't installed items yet but boxes are in good shape. I'm satisfied with the transaction.

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Great, fast and easy. Wish there would have been an area to put a note as I wanted to ask for a tracking # when these are sent out...Thanks

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