EMPI Engine Long Block

EMPI Engine Long Blocks: Hand-Built Power for Classic Volkswagens

When a classic air-cooled Volkswagen needs a fresh heart, few names carry as much weight as EMPI. Founded in the mid-1950s in Riverside, California, EMPI (Engineered Motor Products Inc.) has spent decades earning its reputation as the premier supplier of performance and replacement parts for air-cooled VWs. Today, that legacy extends all the way to complete engine long blocks — fully assembled powerplants that make engine replacement straightforward, reliable, and backed by a serious warranty.

The EMPI Long Block Plus+ Program

EMPI's Long Block Plus+ engines represent a purpose-built solution to a very real problem in the classic VW community. Designed to deliver dependable performance with all-new components, these engines are ready to fill the gap in a market where long lead times and used parts have made stock motors increasingly hard to come by. Rather than sourcing a worn core or waiting months for a custom rebuild, owners can drop in an EMPI long block with confidence.

Whether you own a Type 1 Beetle, Type 2 Bus, Ghia, or even a Sand Rail, EMPI has made it easier than ever to revive your classic VW with three standard configurations: 1600cc, 1776cc, and 1914cc engines. That range spans from stock street-worthy displacement all the way to a healthy performance bump, giving owners flexibility depending on how they intend to drive.

Expert Assembly, Premium Components

What separates an EMPI long block from a generic replacement is who builds it and what goes inside. The EMPI long block engines are built in Whittier, CA by Jack Sacchette, who has been building VW engines for over 40 years. Jack Sacchette knows race engines, and he knows quality engine components — he is the founder of Jay Cee Enterprises and a 9-time VW drag race champion.

Every EMPI Long Block is meticulously assembled using matched and approved components from trusted name brands such as AA Performance Products, AutoLinea, Elring, OSVAT, Manton, Silverline, and Schadek. On the 1600cc configuration, 1600cc Long Blocks include new AutoLinea aluminum cases and AutoLinea dual port cylinder heads with OE style OSVAT valves, seats and EMPI proprietary 3-angle valve job performed on a Rottler valve machine at EMPI in Anaheim, California. Step up to the larger displacements and 1776cc and 1914cc Long Blocks include new AutoLinea-EMPI HD aluminum cases and EMPI High Performance cylinder heads with S/S valves, chromoly retainers and EMPI proprietary 3-angle valve job performed on a Rottler valve machine.

No Core Required. No Long Waits.

Each engine is built to ensure precision, quality, and durability, saving you time and eliminating the need for core exchanges or long waits. That “no core required” policy is a genuine differentiator — classic VW cores in good condition are increasingly scarce, and many rebuilders either refuse cores or charge steep fees to source them.

Each configuration is backed by EMPI's 12-month unlimited mileage warranty, providing peace of mind and confidence in every purchase. For a classic vehicle application, an unlimited-mileage warranty is a meaningful commitment that reflects EMPI's confidence in both the components and the assembly process.

Built for the Practical Enthusiast

These are solid long blocks built with the practical consumer in mind. If you are looking for a high-power, turbocharged, custom-built drag strip engine, consult your local engine builder. However, if you want a high-quality, hassle-free daily driver engine that will last for years to come, these are the perfect engines for you. Explore all available Engine Long Blocks or browse the full EMPI catalog to find everything you need to get your classic VW back on the road.